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Application of Ti/Pt/beta-PbO2 Anodes in the Degradation of DR80 Azo Dye
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by J. Florêncio, M.J. Pacheco, A. Lopes, L. Ciríaco
257-264
DOI: 10.4152/pea.201305257
This study describes the application of a Ti/Pt/PbO2 electrode as photoanode in the degradation of the dye Direct Red 80 (DR80). The electrode was prepared by platinization of a titanium substrate, followed by electrodeposition of a PbO2 layer. The presence of β-PbO2 phase was confirmed by X-ray diffraction.
DR80 degradation tests were performed by different techniques, namely, photolysis, photocatalysis, electrocatalysis and photoelectrocatalysis. The best colour removals were obtained in the photoelectrocatalysis assays and were higher than 85% for 5.0 and 12.5 mg L-1 dye initial concentration and about 72% for 25.0 mg L-1 DR80 initial concentration, after applying a current intensity of 5 mA for 6 hours. At a DR80 initial concentration of 25.0 mg L-1, the best absorbance removals were obtained in the photoelectrocatalytic assays, with a current intensity of 50 mA, which led to a colour removal of 100% after 4 hours. Photolysis and photocatalysis presented similar colour removals that were 62, 26 and 18% for the initial concentrations of 5, 12.5 and 25 mg L-1, respectively.
Characterization of Hybrid Sol-gel Coatings Applied over Tinplate
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by D. Álvarez, A. Collazo, C. Pérez
265-276
DOI: 10.4152/pea.201305265
The present work studies the behavior of hybrid sol-gel films based on tetraethyl orthosilicate (TEOS) and vinyltrimethylsiloxane (VTMS) precursors applied over commercial tinplate. In previous works VTMS films obtained by the sol-gel technology were tested to verify their good corrosion performance over short immersion times in a citric acid/sodium citrate buffer solution. However, at longer exposure times the high porosity inherent to organic sol-gel films allows the aggressive media to reach the metallic substrate and start the corrosion process. In order to overcome these limitations, hybrid organic-inorganic sol-gel coatings were obtained using the dip-coating method. This work also studies the influence of the ageing time of the hybrid sol-gel in the formation of a uniform and continuous film.
The obtained layers were characterized using a Scanning Electron Microscopy (SEM) and mechanical profilometry. The corrosion performance in organic acid media was tested using polarization curves and Electrochemical Impedance Spectroscopy (EIS) with a 0.1M citric/citrate buffer solution as electrolyte.
The results obtained suggest that a minimum ageing time of 10 days is needed to obtain uniform films. The electrochemical measurements indicate a clear improvement on the barrier properties on the hybrid sol-gel compared to the organic ones. A major decrease in the impedance values after 24 hours of immersion indicates that it is necessary to improve the long-term barrier properties to achieve an industrial application.
Corrosion Protection of Hot Dip Galvanized Steel in Mortar
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by R.M. Figueira, E.V. Pereira, C.J.R. Silva, M.M. Salta
277-287
DOI: 10.4152/pea.201305277
Corrosion of steel in concrete is one of the major causes of structure degradation, requiring expensive maintenance. The using of hot dip galvanized steel (HDGS) has been recognized as one effective measure to increase the service life of reinforced concrete structures in marine environmental. However, HDGS corrodes in contact with high alkaline environment of fresh concrete. Although this initial corrosion process allows the formation of a protecting layer barrier, the corrosion that occurs initially is harmful and chromate conversion layers are usually used to prevent it.
Due to toxicity of Cr(VI), these kinds of pre-treatments have been forbidden and hybrid coatings have been proposed as alternatives [1-3]. To evaluate the performance of these coatings, beyond the laboratory characterization, in situ tests in real conditions should be performed.
An electrochemical system to measure the macrocell current density (igal) was designed to evaluate the degradation of HDGS coated samples with different organic-inorganic hybrid films, embedded in mortar during 70 days, using an automatic data acquisition system.
This system revealed to be feasible and highly sensitive to coatings degradation. Also, allow distinguishing different hybrid coatings with different thicknesses.
Chemical Composition and Inhibitory Effect of the Essential Oil from Mentha Spicata Irrigated by Wastewater on the Corrosion of Aluminum in 1 Molar Hydrochloric Acid
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by F. Bensabah, S. Houbairi, M. Essahli, A. Lamiri, J. Naja
195-206
DOI: 10.4152/pea.201304195
Mentha Spicata irrigated by wastewater from the city of Settat (Morocco) was tested as corrosion inhibitor of aluminum in 1 M HCl using polarization method and weight loss measurements. The inhibition efficiency of mentha spicata oil was calculated and compared. We note good agreement between these methods. The results obtained showed that the tested inhibitor reduces the kinetic process of corrosion of aluminum.
Its efficiency increases with the concentration and attained 83,01% at 1800 ppm. The effect of temperature on the corrosion behaviour of aluminum in 1M HCl was also studied in the range 283 K and 313 K. The thermodynamic data of activation were determined. The analysis of mentha spicata oil obtained by hydro-distillation using gas chromatography (GC) showed that the major components are carvone 57.11 % and limonene 27.77%.
Investigation of the Anodic Dissolution of Zinc in Sodium Chloride Electrolyte – A Green Process
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by I.M. Ismail, O.E. Abdel-Salam, T.S. Ahmed, A. Soliman, I.A. Khattab, M.F. Al-Ebrahim
207-219
DOI: 10.4152/pea.201304207
The anodic dissolution of zinc electrodes in sodium chloride aqueous solution has been investigated experimentally. The effects of application of polarity reversal (PR), ultrasonic (US) enhancement, stirring, current density (CD), concentration and pH of the supporting electrolyte, and temperature of the bath were studied. The results revealed that application of PR increased the dissolution of Zn but the current was low. However, the application of US enhancement led to higher zinc dissolution accompanied with higher current efficiency (CE). The combination of US enhancement and stirring led to more dissolution of zinc. Increasing the current density and concentration of NaCl increased the dissolution of zinc and the current efficiency was almost constant. On the other hand, pH of the bath did not play a significant effect on the amount of the dissolved zinc or current efficiency. It was also observed that increasing the temperature from 10 oC to 40 oC led to a significant increase in the mass of the dissolved zinc and CE; but the increase of temperature from 40 oC to 50 or 60 oC, however, did not have a significant effect.
Inhibition of Copper Corrosion in 2 M HNO3 by the Essential Oil of Thyme Morocco
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by S. Houbairi, M. Essahli, A. Lamiri
221-233
DOI: 10.4152/pea.201304221
The main objective of this work is to study the behavior of copper corrosion in nitric acid medium (2 M) for the evaluation and comparison of the corrosive power of the essential oil of Thymus Satureoides. To do this, we used weight loss and polarization techniques. The results show that the recovery rate of copper corrosion decreases in the presence of the essential oil tested. In a second step, we performed tests on the major component of the oil and the results obtained showed that the activity of the essential oil of thyme is clearly not related to it’s major constituent. On the other hand, it is clear from this study that the inhibition efficiency increases with the concentration of inhibitors to reach 89.04% at 1200 ppm for the essential oil of thyme and 69.72% at 1600 ppm for borneol. The adsorption isotherm and the activation energy were also determined.
Corrosion Prevention of Aluminium in 1 M HCl by Surface Deposition of Nickel Titanate
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by K.S. Beenakumari
235-239
DOI: 10.4152/pea.201304235
A different approach for protecting the aluminium in 1M HCl is done by strengthening the surface oxide film of aluminium with nickel titanate particles. Weight loss methods, open circuit potential measurements and polarization techniques are used to measure the corrosion behaviour of aluminium samples. The corrosion rate of nickel titanate deposited aluminium shows lower values compared to pure aluminium in HCl medium. The intermixing of aluminium oxide with nickel titanate enhances the corrosion resistance property of the aluminium oxide layer on the surface of aluminium and thereby reduces the coulombic and non-coulombic loss of metal.
Ultrasonic Studies on the Molecular Interactions of Uranyl Soaps in Benzene-dimethylsulphoxide Mixture
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by A. Jain, S.K. Upadhyaya
241-248
DOI: 10.4152/pea.201304241
The ultrasonic measurements of solutions of uranyl caprylate and laurate in a mixture of 50/50 benzene-dimethylsulphoxide (V/V) have been used to determine the critical micellar concentration, ultrasonic velocity and various acoustic parameters at different temperatures. The results confirm that there is a significant interaction between uranyl soaps and the mixed organic solvent molecules.The values of critical micellar concentration of uranyl caprylate and laurate are in good agreement with those obtained from conductivity measurements.
Inhibition of Corrosion of Carbon Steel in Sea Water by Sodium Gluconate - Zn2+ System
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by S. Rajendran, K. Anuradha, K. Kavipriya, A. Krishnaveni, J. Jeyasundari, V. Sribharathy
141-155
DOI: 10.4152/pea.201303141
The inhibition efficiency of sodium gluconate (SG)–Zn2+ system in controlling corrosion of carbon steel in sea water has been evaluated by weight-loss method. The formulation consisting of 250 ppm of SG and 75 ppm of Zn2+ has 98% IE. Influence of duration of immersion on the IE of SG-Zn2+ has been evaluated. The mechanistic aspects of corrosion inhibition have been investigated by polarization study and AC impedance spectra. The protective film has been analysed by FTIR and luminescence spectra. The surface morphology and the roughness of the metal surface have been analysed by atomic force microscopy. The protective film consists of Fe2+ - SG complex and Zn(OH)2. It is found to be UV – fluorescent.
Corrosion Characterization of Al6061/Red Mud Metal Matrix Composites
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by P.V. Krupakara
157-164
DOI: 10.4152/pea.201303157
Metal matrix composites are heterogeneous systems containing matrix and reinforcement. Their physical and mechanical properties can be tailored according to requirement. They are used in automobile, aircraft and marine industries because of their increased corrosion resistance. In this paper weight loss corrosion test, open circuit potential test and potentiostat test are conducted on AL6061/ Red Mud metal matrix composites in different concentrated neutral chloride solutions like sodium chloride solutions. Composites are prepared by liquid melt metallurgy technique using vortex method. Composites containing 2, 4 and 6 percent of red mud are prepared according to ASTM standards. Specimens are machined and made ready by standard metallographic methods. Weight loss corrosion studies, open circuit potential studies and potentiostat studies, are carried out in 0.035, 0.35 and 3.5% solutions of sodium chloride. The corrosion rate decreases with increase in the exposure time for all specimens in all corrodents in all the methods of testing. Corrosion rate also decreases with the increase in reinforcement content of the composites. Hence the composites can be used for the manufacture of the equipments used in marine environment so that they lost long.
Refuse Derived Energy - Tea Derived Boric Acid Activated Carbon as an Electrode Material for Electrochemical Capacitors
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by P. Kalyania, A. Anitha
165-174
DOI: 10.4152/pea.201303165
Based on the energy form waste concepts we present here our results of the study of utilizing waste tea dust for preparing carbon, called the biocarbon. Tea dust after decocting has been selected as a low cost source of producing the carbon. Un-activated and activated carbons are produced by heating the tea waste around 250 oC for 2 h. For the first time, boric acid (H3BO3) has been reported through this work as a chemical agent for activating the selected biowaste. After physical characterization, the biocarbons have been tested in 3M KOH electrolyte solution for the possible application as electrodes in electrochemical double layer capacitors (EDLCs). Cyclic voltammetric studies with boric acid activated carbon of tea show slight improvement in the capacitance values over un-activated tea derived carbon. The study suggests that boric acid may be used as an activating agent for producing activated carbons.
Effect of Cathode Materials on Electrochemical Degradation of Luganil Blue N and Acid Red I
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by P. Sarala, T.V. Venkatesha
175-183
DOI: 10.4152/pea.201303175
The degradation of Acid Red I dye (ARI) and Luganil Blue N (LBN) has been studied by electrochemical treatment methods. The efficiency of cathode materials such as platinum, copper, zinc, lead, graphite, nickel, steel and titanium metals on the degradation of Luganil Blue N and Acid Red I dyes were investigated. The suitable cathode material was chosen and other parameters such as current density, and NaCl and dye concentrations were optimized. The electrolysis process was monitored by UV-Vis spectrophotometer and measuring chemical oxygen demand of the electrolyzed solutions. The overall COD removal efficiencies reached as high as 74.24% and 87% for ARI and LBN, respectively.
Study of the Discoloration Rate of Rhodamine B as a Function of the Operating Parameters at Pt and BDD Electrodes
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by H.A. Mallah, D.M. Naoufal, A.I. Safa, M.M. El Jamal
185-193
DOI: 10.4152/pea.201303185
The chemical reaction of rhodamine B by electro-generated species using Pt and BDD electrodes was performed. The product(s) of this chemical reaction are related to the supporting electrolyte and electrolysis time. The rate of discoloration is affected by the current density, initial pH, temperature, and the nature of the supporting electrolyte. However, the initial dye concentration and the ionic strength did not show any significant effect on both electrodes. Discoloration of the dye and mineralization were not observed in presence of sulfate and nitrate with the Pt electrode, but occurred slowly with the BDD electrode. In the presence of KCl and KBr, the discoloration was very fast with both electrodes, and was accompanied with partial degradation. In the presence of KCl, the colorless rhodamine B solution turned rose after several hours of being set at rest.
Thermodynamic Study and Characterization by Electrochemical Technique of Pyrazole Derivatives as Corrosion Inhibitors for C38 Steel in Molar Hydrochloric Acid
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by I. El Ouali, A. Chetouani, B. Hammouti, A. Aouniti, R. Touzani, S. El Kadiri, S. Nlate
53-78
DOI: 10.4152/pea.201302053
The effect of synthesized 1,1'-propane-1,3-diylbis[3-(chloromethyl)-5-methyl-1H-pyrazole], dimethyl 1,1'-butane-1,4-diylbis(5-methyl-1H-pyrazole-3-carboxylate) and 1,1'-butane-1,4-diylbis[3-(chloromethyl)-5-methyl-1H-pyrazole] on corrosion of C38 steel in hydrochloric acid solution has been investigated in the temperature range from 298 K to 328 K by weight loss, potentiodynamic polarization method and modelled with an equivalent electric circuit. All the compounds exhibited more than 90% anticorrosion activity, the highest is 96 % by 1,1'-butane-1,4-diylbis[3-(chloromethyl)-5-methyl-1H-pyrazole], and it has been shown that the inhibition efficiencies increased with the concentration of the inhibitors, remaining almost constant in a wide temperature range. Potentiodynamic polarization studies suggested that it is a predominance cathodic type. Nyquist plots showed depressed semicircles with their centre below the real axis. The adsorption on the C38 steel surface followed the Langmuir adsorption isotherm. The thermodynamic parameters for dissolution were investigated at different concentrations and temperature. The theoretical study by modelling the molecules of these inhibitors has been performed by considering the Density Functional Theory (DFT) using the Gaussian 03W suite of programs that can calculate the different quantum parameters such as EHOMO, ELUMO, ΔEHOMO, ELUMO, and µ dipolar moment, allowing us to confirm the results found by the gravimetric and electrochemical methods.
Physicochemical Study and Corrosion Inhibition Potential of Ficus tricopoda for Aluminium in Acidic Medium
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by N.O. Eddy, P.O. Ameh, M.Y. Gwarzo, I.J. Okop, S.N. Dodo
79-93
DOI: 10.4152/pea.201302079
Gas chromatography mass spectrophotometer (GCMS) analysis of Ficus tricopoda gum indicated the presence of 4.75, 56.15, 32.10 and 7.00 % of camphene, sucrose, 2-methylene cholestan-3-ol and 7-hexadecenal, respectively. Several stretching and bending vibrations were observed in the Fourier transformed infra-red (FTIR) spectrum of the gum. Physicochemical examinations of the gum revealed that it is pale yellow in colour, mildly acidic, ionic and display characteristics of sour taste. The solubility of the gum in water was found to increase with increase in temperature. Knowledge of the chemical constitution of the gum (hence chemical structures of its constituents) was useful in predicting the corrosion inhibition potential of Ficus tricopoda (FT) gum. Consequently, the gum was found to be a good adsorption inhibitor for the corrosion of aluminum in solution of H2SO4. The adsorption of the gum (which, followed first order kinetic) was found to be endothermic at FT gum critical concentration of 0.3 g/L and exothermic at concentrations above the critical limit. The short coming of the Langmuir adsorption model in describing the existent of interaction between the molecules of the gum was complimented by the Frumkin and Dubinin-Radushkevich adsorption models. Calculated values of activation and free energies of activation indicated that the adsorption of Ficus tricopoda gum on Al surface exhibited both physical and chemical adsorption mechanism.
The Effect of Eclipta Alba Leaves Extract on the Corrosion Inhibition Process of Carbon Steel in Sea Water
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by V. Johnsirani, J. Sathiyabama, S. Rajendran, S.M. Lydia Christy, J. Jeyasundari
95-106
DOI: 10.4152/pea.201302095
The inhibition efficiency [IE] of an aqueous extract of eclipta alba leaves in controlling corrosion of carbon steel in sea water [Thondi, Tamil Nadu, India] has been evaluated by weight loss method. The weight loss study reveals that the formulation consisting of 6 mL of EAE (Eclipta Alba extract ) and 25 ppm of Zn2+ has 92% inhibition efficiency in controlling corrosion of carbon steel in sea water. Polarization study reveals that EAE and Zn2+ system functions as a mixed type inhibitor. AC impedance spectra reveal that a protective film is formed on the metal surface. The nature of the metal surface has been analysed by FTIR spectra and AFM analysis.
Optimization of the Electrodeposition Conditions for Mercury Removal from Vegetal Biomass with Response Surface Methodology
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by J.L. Marrugo-Negrete, J.J. Pinedo-Hernández, J.A. Baeza-Reyes
107-117
DOI: 10.4152/pea.201302107
It was evaluated the technical viability of mercury removal by electrodeposition from vegetal biomass samples obtained from mining zones which had 10±0.3 µgHg g-1. Each sample was treated by mixed acid to destroy the organic matter and liberate the metal in its inorganic form for the later removal of Hg by means of a cell of electrolysis with a rotary electrode of copper as cathode. Mercury concentration was determined by Cold Vapor Atomic Absorption Spectrophotometry (CVAAS). Response surface methodology (RSM) was applied to evaluate the simple and combined effects of three independent parameters (voltage, time and concentration) on the removal efficiency and optimizing the operating conditions. Analysis of variance showed a high coefficient of determination (r2 = 0.925) indicating that the second order regression model explains 92.5 % of the variability in results. The maximum efficiency of removal (91.2 %) predicted by the model was found for the initial concentration of 1.0 µg mL-1, 66.6 mins and 34.3 V. Model Validation was carried out under the following conditions: 1.0 µg mL-1, 60 mins and 30 V, which are close to the maximum efficiency with a removal percentage of 87.1 %.
Azo Dye Compounds as Corrosion Inhibitors for Dissolution of Mild Steel in Hydrochloric Acid Solution
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by A.M. Nagiub, M.H. Mahross, H.F.Y. Khalil, B.N.A. Mahran, M.M. Yehia, M.M.B. El-Sabbah
119-139
DOI: 10.4152/pea.201302119
The effect of some mono-,bis -and tris-azo dyes compounds on the dissolution of mild steel in 1.0 M HCl solution was studied using weight loss and potentiodynamic polarization measurements. The inhibition efficiency was found to increase with increasing concentration of the inhibitors and with decreasing temperature. The adsorption of different azo dyes on the mild steel surface obeys the Langmuir adsorption isotherm. Polarization studies indicate that the compounds used are mixed type inhibitors. The thermodynamic functions of adsorption processes were calculated from weight loss at different temperatures data and were used to analyze the inhibitor mechanism. The surface morphology of the mild steel specimens was evaluated using SEM and EDAX analysis. To provide an evidence for the formation of the complex, UV-VIS spectra of solutions were investigated. From previous results (I.E.%, ∆Gads., SEM, EDAX and UV-VIS spectra) are likely to get into the possiblity of configure the complex on the mild steel surface.
Investigations of the Inhibition of Aluminum Corrosion in 1 M NaOH Solution by Lupinus varius l. Extract
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by M.K. Irshedat, E.M. Nawafleh, T.T. Bataineh, R. Muhaidat, M.A. Al-Qudaha, A.A. Alomary
1-10
DOI: 10.4152/pea.201301001
The effect of the extract of Lupinus varius l. on corrosion of Al in 1 M NaOH solution using the weight loss technique was investigated. Lupinus varius l. extract inhibited the corrosion of Al in 1 M NaOH solution and the inhibition efficiency increased with increasing the concentration of the extract and decreased with increasing temperature. The adsorption of the inhibitor molecules on Al surface was in accordance with Langmuir and Temkin adsorption isotherms. A first-order kinetic relationship with respect to Al was obtained with and without the extract from the kinetics treatment of the data.
Corrosion Behavior of Electroless Ni-P-TiO2 Nanocomposite Coatings and Optimization of Process Parameters Using Taguchi Method
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by J. Hosseini, A. Bodaghi
11-20
DOI: 10.4152/pea.201301011
This paper reports an experimental study of corrosion characteristics of electroless Ni-P-TiO2 nanocomposite coatings. Coating process parameters are optimized for maximum corrosion resistance based on L9 Taguchi orthogonal design with four process parameters, viz., concentration of nickel source solution, concentration of reducing agent, concentration of TiO2 powder and bath temperature. Corrosion behavior of the electroless Ni-P-TiO2 nanocomposite coatings was evaluated in 3.5 wt.% NaCl aqueous solution by using polarization technique. Scanning electron microscope (SEM) and Energy dispersive X-ray spectroscopy (EDS) analysis were used for studying the surface morphology and chemical composition of the electroless Ni-P-TiO2 nanocomposite coatings. The results showed that incorporation of TiO2 in coating causes increasing of corrosion resistance and improves surface morphology. Finally, optimum conditions were achieved as, concentration of nickel source solution: 50 g L-1, concentration of reducing agent: 10 g L-1, concentration of TiO2 powder: 10 g L-1, and bath temperature of 85 °C.